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ZDDPlus Oil Additive

ZDDPlus Oil Additive

In the past few years, we have been hearing of people with engine problems due to flat tappet cam failure during engine break-in, and more recently, during normal use long after break-in. We encountered this issue with a customer’s new engine that had a cam failure in the first 10 minutes on the dyno. More research into this issue has shown that the new oils are deficient in some areas, specifically ZDDP. At that time Rotella diesel oil was recommended with a cam break-in additive for the break-in process because Rotella had a much higher content of ZDDP. Now, even Rotella has greatly reduced the amount of ZDDP in their oils due to emissions restrictions. The majority of older engines prior to 1990 and some after with flat tappet cams will eventually encounter problems without ZDDP additive.

Tin Man Fabrication now stocks ZDDPlus oil additive and ZPaste cam assembly lube to remedy the flat tappet cam wear problem.

Below is technical information from the manufacturer of ZDDPlus:
 

As part of an effort to reduce vehicle emissions, the U.S. EPA offers vehicle manufacturers "credits" for early implementation as well as penalties for violation of emission reduction standards. The EPA's program called for 100,000-mile catalytic converter life by 2004, 120,000 miles by 2007, and 150,000 miles by 2009. To achieve these goals, automotive manufacturers have pressured their oil suppliers to remove substances from motor oils that would shorten the service life, including the proven EP (extreme pressure) additive ZDDP (zinc dialkyldithiophosphate). Zinc and phosphorus from the ZDDP can be present in small amounts in the exhaust gas of an engine depending on the amount of oil which is consumed in combustion. These elements can coat the catalyst reducing the amount of catalyst exposed to the exhaust gases, ultimately increasing emissions at the tailpipe. As a result of the EPA mandate, the ZDDP level in engine oils has been declining since the mid-1990s, roughly coinciding with the implementation of OBDII.
 

ZDDP has been an important additive to engine oils for over 70 years, and has an excellent track record at protecting the sliding metal-to-metal cam lifter interface. Historically, ZDDP has been added to oils in amounts resulting in approximately 0.15% phosphorus, and 0.18% zinc. ZDDP protects by creating a film on cams and flat lifter contact points in response to the extreme pressure and heat at the contact point. The film of zinc and phosphorus compounds provides a sacrificial wear surface protecting the base metal of the cam and lifter from wear. In the course of normal service, this conversion of ZDDP to zinc and phosphorus compounds depletes the ZDDP level in the oil. Studies show that depending on the specific engine and severity of duty, after 2000-4000 miles of operation, the level of ZDDP can drop below that considered adequate to provide wear protection to the cam and lifters.
 

According to the SAE Tech Bulletin # 770087 [1] , operation of a flat tappet engine without adequate EP additives such as ZDDP quickly leads to lifter foot scuffing and cam lobe wear. Camshafts are typically only surface hardened leaving the core ductile for strength. According to the SAE Bulletin, once cam lobe wear reaches 0.0002, "subsequent wear is usually rapid and catastrophic." Two ten-thousandths of an inch is one fifth the thickness of an average human hair.
 

In order to make engines last in the absence of ZDDP, virtually all IC (internal combustion) engines designed in the last ten years utilize roller lifters. Today, ZDDP has been removed from practically all automotive engine oils, rendering them unsuitable for use with older engines with non-roller lifters.

Contact Tin Man Fabrication at 763-753-4265 or you may purchase this product directly from this website.

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